Pump Away

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Then the distant rumble of a large diesel truck was heard, and sure enough, it was the first load of concrete. One benefit of living in a quiet area is that such noises are much easier to detect. Here the truck has backed up to the concrete pumper.

The truck driver added some water and ran the mixing action to stir up his load while the pumper crew finished their preparations. Then the truck backed a little closer into this position, and a slow pouring of concrete started. This was to fill the hopper to allow slow pumping of the concrete up the pipe, allowing one of the crew to track the progress (by tapping the pipe) to warn the distributors of progress and get them ready to start pouring.

First area to fill was over the sewer line on the eastern side. The left photo shows the concrete coming out of the line, and as the trench is filled, the second wave comes along to spread the concrete around more evenly, and where appropriate, the third wave comes along to smooth the surface sufficiently for brick/block laying.

Working along the back fence. Note that there is no formwork. This is not a precision operation, as it is really to form a base for walls, and will be underground when everything is finished. Basically in areas like this, the hoser aims for areas needing to be filled and/or levelled, in this case under directions from Chris (builder, with back to camera). The rest of the crew is spreading out the base for the retaining wall at the back of the lot.

The smoothing crew at work. This strip will have a reinforced concrete block wall built on it, so having a smoother finish makes it easier for the block layers.

Onto encasing the sewer line on the western side. It's not as dirty as it looks!

Filling the trench around the front of the garage on the northern side. This is just under the switchboard, as you might have guessed from the orange conduit wrapped in orange tape.

The concrete crew moves the hose from the eastern side to the western side to pour the trenches around the family/dining/kitchen/porch area. As you can imagine, the hose is heavy, being full of wet concrete, and does not bend easily, as it is quite thick to stand the pressure.

And they even have to climb over the mountain to reach the destination. That's climb with a hose full of concrete!

Reached the destination, time to pump more concrete. The excavations here are up to 1 metre deep. The concrete does not need to fill the trench, just level it out to give the brick layers something decent to work from. The plan was to pour the concrete to level things off, then continue pouring to use up all the concrete, as there was no way to "send it back", and nowhere to dump it.

Finished Results

The end result of the eastern sewer encasement and footings for retaining wall.

Chris inspecting the finished results, to check that nothing has been missed.

Looking north west; the pile of dirt will be the dining room! The lower left is the location of the front door, and the pile just coming in on the left will be the western courtyard.

The concrete deliberately stops in the lower left. It stops on the edge of the original trench for the sewer line which was re-routed along the back fence. So, Chris' plan is to put the sewer lines for my house in that trench, since it very conveniently leads to the man hole on the wester side of the house. And runs almost underneath the bathroom on the eastern side too!

When the last of the concrete was delivered and pumped, it is time to flush the pipe. This is done by forcing a rubber (or more precisely elastic) ball through the hose. As it conforms to the diameter of the pipe, it will force the concrete out, and itself pops out quite energetically, followed by all the comressed air which pushed it along.

Overall, a good days work, and quite a lot done in just a couple of hours.


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